{"id":1618,"date":"2022-05-19T08:07:55","date_gmt":"2022-05-19T08:07:55","guid":{"rendered":"https:\/\/www.frantoioilmandorlosrl.it\/?page_id=1618"},"modified":"2022-06-06T15:56:16","modified_gmt":"2022-06-06T13:56:16","slug":"stages-oil-processing","status":"publish","type":"page","link":"https:\/\/www.frantoioilmandorlosrl.it\/en\/oil-mil\/stages-oil-processing\/","title":{"rendered":"The stages of olive processing"},"content":{"rendered":"<style>.wp-block-kadence-column.kb-section-dir-horizontal > .kt-inside-inner-col > #kt-info-box_b9c60e-80 .kt-blocks-info-box-link-wrap{max-width:unset;}#kt-info-box_b9c60e-80 .kt-blocks-info-box-link-wrap{background:rgba(242, 242, 242, 0.02);padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}#kt-info-box_b9c60e-80.wp-block-kadence-infobox{max-width:100%;}#kt-info-box_b9c60e-80 .kadence-info-box-image-inner-intrisic-container{max-width:105px;}#kt-info-box_b9c60e-80 .kadence-info-box-image-inner-intrisic-container .kadence-info-box-image-intrisic{padding-bottom:111.4286%;width:105px;height:0px;max-width:100%;}#kt-info-box_b9c60e-80 .kadence-info-box-icon-container .kt-info-svg-icon, #kt-info-box_b9c60e-80 .kt-info-svg-icon-flip, #kt-info-box_b9c60e-80 .kt-blocks-info-box-number{font-size:50px;}#kt-info-box_b9c60e-80 .kt-blocks-info-box-media{color:#444444;border-top-width:0px;border-right-width:0px;border-bottom-width:0px;border-left-width:0px;padding-top:10px;padding-right:10px;padding-bottom:10px;padding-left:10px;}#kt-info-box_b9c60e-80 .kt-blocks-info-box-media-container{margin-top:0px;margin-right:15px;margin-bottom:0px;margin-left:15px;}#kt-info-box_b9c60e-80 .kt-blocks-info-box-link-wrap:hover .kt-blocks-info-box-media{color:#444444;}#kt-info-box_b9c60e-80 .kt-blocks-info-box-learnmore{background:transparent;border-width:0px 0px 0px 0px;padding-top:4px;padding-right:8px;padding-bottom:4px;padding-left:8px;margin-top:10px;margin-right:0px;margin-bottom:10px;margin-left:0px;}<\/style>\n<div id=\"kt-info-box_b9c60e-80\" class=\"wp-block-kadence-infobox\"><a class=\"kt-blocks-info-box-link-wrap info-box-link kt-blocks-info-box-media-align-top kt-info-halign-center\"><div class=\"kt-blocks-info-box-media-container\"><div class=\"kt-blocks-info-box-media kt-info-media-animate-none\"><div class=\"kadence-info-box-image-inner-intrisic-container\"><div class=\"kadence-info-box-image-intrisic kt-info-animate-none\"><div class=\"kadence-info-box-image-inner-intrisic\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/themes\/webag_3\/templates-default\/img\/t.png?resize=105%2C117&#038;ssl=1\" data-src=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/lavorazione-olio.png\" alt=\"\" width=\"105\" height=\"117\" class=\"lazy kt-info-box-image wp-image-1482\"\/><\/div><\/div><\/div><\/div><\/div><div class=\"kt-infobox-textcontent\"><h2 class=\"kt-blocks-info-box-title\">What are the stages of olive oil production?<\/h2><p class=\"kt-blocks-info-box-text\"><\/p><\/div><\/a><\/div>\n\n\n\n<p class=\"mt-4 has-medium-font-size\"><\/p>\n\n\n\n<p class=\"mt-4\">Are you curious to learn how olive oil is made at Il Frantoio Il Mandorlo? Let&#8217;s take a look at all the stages of olive processing together, to see what happens after harvesting and before bottling in the hills of Florence.<\/p>\n\n\n\n<h2 class=\"mt-4 wp-block-heading\">Washing and defoliation<\/h2>\n\n\n\n<p>Washing and defoliation are the first two stages of the processing and are essential for obtaining a quality product, for its safety and for the correct operation of our machinery.<\/p>\n\n\n\n<p>The olives are unloaded into one of the three external hoppers with a capacity of 40q each and are sent on a conveyor belt to the defoliator. Once the excess leaves and any coarse branches have been removed, they are washed to eliminate any residues of plant protection and\/or pest control products inside a cycled motor. Finally, they are dried through a steel vibrating screen.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Crushing<\/h2>\n\n\n\n<p>In our plant we use one of the most modern crushers in circulation today: the toothed disc crusher. This particular crusher rotates at a variable speed between 1400 and 1600 revolutions per minute, which is necessary to break the vacuoles of the mesocarp cells of the drupe, inside which the major component of the oil is located.&nbsp;&nbsp;<\/p>\n\n\n\n<p>Compared to other crushers, this type of rotation makes it possible to avoid excessive overheating of the olive paste and a significant amount of water-oil emulsions, facilitating the malaxation process.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Malaxation<\/h2>\n\n\n\n<p>Malaxation is one of the most delicate phases of the entire olive processing process, where the olive-oil maker&#8217;s hand leaves its mark. From the technical point of view, this phase is indispensable for breaking the water-oil emulsions and for the coalescence process of the oil microparticles, that is to say the gathering of small droplets in a continuous oily phase. In our plant we have six semi-cylindrical malaxers of 4q each<\/p>\n\n\n\n<p>Based on the studies carried out by our father Luciano, in 2017 these were equipped with semi-cylindrical covers with the aim of reducing the air flow between the paste and the cover of the malaxers themselves, limiting the activity of the polyphenol oxidases, which are enzymes responsible for the oxidation of oil. The malaxation times for obtaining an excellent final product, according to our philosophy, range between 30 and 45 minutes with temperatures varying between 24 and 27\u00b0C.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">First separation (Decanter)<\/h2>\n\n\n\n<p>In one of the last processing stages, the olive paste is separated by means of a decanter, horizontal centrifuge, in three phases for the difference in specific weight: olive pomace, then given to a biogas plant after having extracted the kernels that are put on the market and used as fuel for boilers and stoves, vegetable waters used as agricultural fertiliser and oily must.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Final separation<\/h2>\n\n\n\n<p>In the last stage of the entire process, the oily must is transferred to vertical centrifugal separating machines, which eliminate the last residual solid and liquid microparticles, agents of the oil&#8217;s foundation.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Filtering<\/h2>\n\n\n\n<p>Lastly the oil is filtered through a specific machine equipped with a pump, a perforated steel drum and bags of non-woven fabric that give the oil a brilliant appearance, extending the conservation times of the quality and nutraceutical properties of the oil we produce.<\/p>\n\n\n\n<h3 class=\"has-text-align-center mt-5 mb-4 wp-block-heading\">Do you want to crush your olives and follow the production of your oil step by step?<\/h3>\n\n\n\n<div align=\"center\">\n<a href=\"https:\/\/www.frantoioilmandorlosrl.it\/en\/contacts\/\" class=\"btn btn-success btn_frantoio\">Book your milling<\/a>\n<\/div>\n\n\n<style>.wp-block-kadence-spacer.kt-block-spacer-_13ff51-f7 .kt-block-spacer{height:60px;}.wp-block-kadence-spacer.kt-block-spacer-_13ff51-f7 .kt-divider{border-top-width:1px;height:1px;border-top-color:rgba(238, 238, 238, 0.01);width:80%;border-top-style:solid;}<\/style>\n<div class=\"wp-block-kadence-spacer aligncenter kt-block-spacer-_13ff51-f7\"><div class=\"kt-block-spacer kt-block-spacer-halign-center\"><hr class=\"kt-divider\"\/><\/div><\/div>\n\n\n<style>.wp-block-kadence-advancedgallery .kb-gallery-type-grid.kb-gallery-id-_ac3111-a3{margin:-10px;}.kb-gallery-type-grid.kb-gallery-id-_ac3111-a3 .kadence-blocks-gallery-item{padding:10px;}.kb-gallery-id-_ac3111-a3 .kadence-blocks-gallery-item .kb-gal-image-radius, .kb-gallery-id-_ac3111-a3 .kb-slide-item .kb-gal-image-radius img{border-radius:0px 0px 0px 0px;;}<\/style><div class=\"kb-gallery-wrap-id-_ac3111-a3 alignnone wp-block-kadence-advancedgallery\"><ul class=\"kb-gallery-ul kb-gallery-non-static kb-gallery-type-grid kb-gallery-id-_ac3111-a3 kb-gallery-caption-style-bottom-hover kb-gallery-filter-none\" data-image-filter=\"none\" data-item-selector=\".kadence-blocks-gallery-item\" data-lightbox-caption=\"true\" data-columns-xxl=\"2\" data-columns-xl=\"2\" data-columns-md=\"2\" data-columns-sm=\"2\" data-columns-xs=\"1\" data-columns-ss=\"1\"><li class=\"kadence-blocks-gallery-item\" tabindex=\"0\"><div class=\"kadence-blocks-gallery-item-inner\"><figure class=\"kb-gallery-figure kadence-blocks-gallery-item-hide-caption\"><div class=\"kb-gal-image-radius\" style=\"max-width:300px;\"><div class=\"kb-gallery-image-contain kadence-blocks-gallery-intrinsic kb-gallery-image-ratio-inherit kb-has-image-ratio-inherit\" style=\"padding-bottom:23%;\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/themes\/webag_3\/templates-default\/img\/t.png?resize=300%2C69&#038;ssl=1\" data-src=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo-300x69.png\" width=\"300\" height=\"69\" alt=\"Logo EVP System, marchio del macchinario usato al frantoio per la lavorazione delle olive\" data-full-image=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png\" data-light-image=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png\" data-id=\"1527\" class=\"lazy wp-image-1527\" data-srcset=\"https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png?resize=300%2C69&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png?resize=600%2C138&amp;ssl=1 600w, https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png?resize=1024%2C235&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png?resize=768%2C176&amp;ssl=1 768w, https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png?resize=150%2C34&amp;ssl=1 150w, https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/evp-logo.png?w=1200&amp;ssl=1 1200w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/div><\/div><\/figure><\/div><\/li><li class=\"kadence-blocks-gallery-item\" tabindex=\"0\"><div class=\"kadence-blocks-gallery-item-inner\"><figure class=\"kb-gallery-figure kadence-blocks-gallery-item-hide-caption\"><div class=\"kb-gal-image-radius\" style=\"max-width:256px;\"><div class=\"kb-gallery-image-contain kadence-blocks-gallery-intrinsic kb-gallery-image-ratio-inherit kb-has-image-ratio-inherit\" style=\"padding-bottom:32%;\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/themes\/webag_3\/templates-default\/img\/t.png?resize=256%2C84&#038;ssl=1\" data-src=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/logo-alfalaval.png\" width=\"256\" height=\"84\" alt=\"Logo Alfa lavar, marchio dell&#039;impianto usato al frantoio per la lavorazione delle olive\" data-full-image=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/logo-alfalaval.png\" data-light-image=\"https:\/\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/logo-alfalaval.png\" data-id=\"1529\" class=\"lazy wp-image-1529\" data-srcset=\"https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/logo-alfalaval.png?w=256&amp;ssl=1 256w, https:\/\/i0.wp.com\/www.frantoioilmandorlosrl.it\/wp-content\/uploads\/2022\/04\/logo-alfalaval.png?resize=150%2C49&amp;ssl=1 150w\" sizes=\"auto, (max-width: 256px) 100vw, 256px\" \/><\/div><\/div><\/figure><\/div><\/li><\/ul><\/div>","protected":false},"excerpt":{"rendered":"<p>Are you curious to learn how olive oil is made at Il Frantoio Il Mandorlo? Let&#8217;s take a look at all the stages of olive processing together, to see what happens after harvesting and before bottling in the hills of Florence. Washing and defoliation Washing and defoliation are the first two stages of the processing [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":0,"parent":1613,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"templates-custom\/tpl-pagina.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1618","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Stages of olive processing | Il Frantoio Il Mandorlo | Firenze<\/title>\n<meta name=\"description\" content=\"From harvesting to bottling: all the necessary steps to make extra virgin olive oil in an excellent way according to Tuscan tradition\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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